Jiangsu Junhua HPP Co., Ltd.

Jiangsu Junhua HPP Co., Ltd. focuses on the application of high-performance high polymer materials such as PEEK and PPS in the field of new energy vehicles, and has formed a complete industrial chain covering PEEK resin raw material polymerization, modification granulation, continuous extrusion molding of profiles such as plates, rods, tubes and sheets, as well as injection molding and machining of finished parts. Under the trend of more efficient, more reliable and more lightweight industries, PEEK, with its core advantages such as high temperature resistance, high strength, lightweight, corrosion resistance, electrical insulation, and wear resistance, provides core support for efficiency improvement and safety and reliability in key areas such as power systems, thermal management systems and braking systems. Junhua will bring its innovative achievements in the field of new energy vehicles using PEEK materials and have in-depth discussions with customers, working together to promote the high-quality development of the new energy vehicle industry!

Product 1
Development technology/material/manufacturing process name

PEEK stator cover plate / bracket

Innovation Highlights

The PEEK stator cover / bracket is specially developed for the stator end sealing and insulation protection of axial flux / radial flux motors in new energy vehicles. Its core advantages include three key features: insulation protection, structural support, and compatibility with various operating conditions: 1. High insulation and resistance to breakdown, effectively isolating the high voltage of the motor stator and meeting the insulation requirements of high-voltage electric drives. 2. Wide temperature range from -40°C to 260°C, capable of withstanding the high temperatures generated by the high-speed operation of the motor and remaining crack-free in low-temperature environments. 3. High rigidity and resistance to creep, with excellent mechanical strength, allowing it to replace some metals for lightweight structural support and reducing the overall weight of the motor. 4. High dimensional accuracy and stability, with small injection molding tolerances, meeting the precise assembly requirements of the motor stator. 5. Resistance to oil and coolant, and anti-aging, suitable for the complex operating conditions in the engine compartment with high temperatures and multiple media, ensuring a long service life. 6. UL94 V-0 flame retardant, meeting automotive safety standards without additives, reducing the risk of internal fires in the motor. 7. Weather-resistant and corrosion-resistant, maintaining its shape and integrity over long-term use, ensuring the stable operation of the motor stator.

Development phase

性能测试

Applications

hybrid drive,electric drive

Photo of exhibits recommended

Product 1
Development technology/material/manufacturing process name

PEEK flat wire

Innovation Highlights

As a revolutionary material for flat wire motor technology, PEEK possesses outstanding properties such as high temperature resistance, wear resistance, anti-corrosion by electric arcs, and anti-fatigue characteristics, making it a key factor in enhancing the insulation performance and power density of motors. In an 800V high-voltage fast-charging environment, PEEK flat wires not only easily meet the requirements of high voltage and high PDIV (partial discharge initiation voltage), but also achieve the maximum wire density through single-layer extrusion technology, further promoting the improvement of the performance of drive motors. The advantages of PEEK materials extend beyond electrical properties; their performance in heat dissipation is also remarkable. The rectangular cross-sectional design of PEEK flat wires optimizes the internal voids, increases the contact area between conductors, and significantly improves the thermal conductivity. Combined with the spray cooling technology, the winding temperature of PEEK flat wire motors can be significantly reduced, ensuring the stable operation of the motor under extreme conditions. In addition, PEEK materials also demonstrate extraordinary capabilities in processing performance and environmental friendliness. Its good fluidity in the molten state and mechanical properties and dimensional stability after solidification enable PEEK flat wires to be processed into one-piece shapes through extrusion technology, reducing processing difficulty and cost. Moreover, the non-toxic, pollution-free nature of PEEK materials, as well as the complete recyclability of waste during processing, not only align with the concept of green production but also further reduce production costs, achieving a win-win situation of economic benefits and environmental benefits.

Development phase

小批量

Applications

electric drive

Photo of exhibits recommended

Product 1
Development technology/material/manufacturing process name

Car vacuum pump PEEK blades

Innovation Highlights

The PEEK brake pump blades possess advantages such as self-lubrication, low friction, resistance to brake fluid corrosion, high temperature resistance and anti-rust properties. They are of high strength, lightweight and stable in size, which can effectively enhance the response speed and service life of the brake pump, and are the high-performance key components of the electronic braking system for new energy vehicles.

Development phase

量产

Applications

conventional powertrain, hybrid drive,electric drive, etc.

Photo of exhibits recommended

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