NewScan High Power Laser Flying Welding System

a. Problem Statement Traditional resistance welding has issues such as large deformation, limited plate thickness ratio, and low efficiency, making it difficult to meet the needs of new energy vehicle bodies for lightweight, high-strength connections, and flexible manufacturing. b. Key Innovations Independently developed 3D galvanometer and robot collaborative control technology, achieving welding defocus control, intelligent error-proofing, and precise motion tracking. Supports spiral welding processes, adapts to various mainstream robots, and establishes a highly adaptable welding process library. c. Performance or Effect Improvement Welding efficiency increased by 50%, with effective welding time accounting for over 90%; laser single-point cost reduced to 0.04 yuan (traditional spot welding 0.15 yuan), overall operating costs reduced by 70%. d. Vehicle/Customer/User Value Realized lap seam design of 8-10mm, helping with body weight reduction and integrated design; already applied to leading companies such as CATL, Xiaomi, and Li Auto, improving welding quality, production line flexibility, and overall cost competitiveness.

量产

New energy vehicles (battery/electric drive/electronic control/motor), 3C electronics, energy storage batteries, construction machinery, aerospace, and other fields.

NewOCT Laser Welding Penetration Detection System

a. Problem Statement In laser welding, it is difficult to detect melt depth fluctuations in real time. Additionally, copper has a high reflectivity, which can easily lead to unstable quality and high rework rates, and there is a lack of effective process closed-loop control methods. b. Key Innovations Integration of OCT (Optical Coherence Tomography) technology with self-developed algorithms enables real-time monitoring of melt depth during welding. It also allows linkage and adjustment with welding parameters to form closed-loop control, supporting post-weld defect localization and feedback. c. Performance or Effect Improvement Melt depth detection accuracy reaches the micron level, process control response time is less than 10 ms, welding defect rate is reduced by more than 60%, and post-welding inspection and rework labor is reduced by approximately 50%. d. Vehicle/Customer/User Value Improves welding consistency and reliability, reduces hidden costs and safety risks in vehicle manufacturing. Suitable for key components such as battery packs and body structures, enhancing product delivery quality and platform adaptability. Already applied in leading new energy enterprises such as BYD, Penghui Energy, and Guoxuan High-tech.

量产

Power battery welding inspection, energy storage battery welding inspection, computing power liquid cooling quality inspection, vehicle body component welding inspection, and so on